PAINT BY ROBOTS

THE NEVER-ENDING JOURNEY TOWARD FASTER OPERATIONS

The industry has seen some forays into automatic car painting processes in recent years, with automotive giants even trying their hand at the technology. In autumn 2021, BMW released a video of its car-painting robot. In the clip, an autonomous arm covers the vehicle with no overspray whatsoever, according to the automaker. The process is used at BMW’s Dingolfing plant in Germany, and the OEM says it’s so precise that designs can be applied without stencils or masking. It says the tech enables “virtually limitless options for individualization,” and can reduce the factory’s carbon footprint by 2,000 tonnes. PPG unveiled its automatic paint mixing system ‘Moonwalk’ in Europe in June 2019 and has since installed more than 1,000 units in bodyshops in the Middle East, Europe and Africa regions.

The tool, designed to fill all mixing rooms, features 80 storage spaces for tinters and 13 positions in the dispensing rack says PPG. The user simply loads the required tinter, additive and thinner bottles to the dispensing rack, where the system will scan a barcode to dispense the correct amount of product. It also prints a label for the final product. 3M also released its own Finesse-it Robotic Paint Repair System last fall, which is said to automate the paint defect repair process. The company says the system enables robots to efficiently and reliably sand and buff out paint defects like dirt, fibres, pops and scratches. The tech beat out 20+ other presentations on recent automotive innovations to claim a SURCAR award. 3M says the system took years to develop and is comprised of “tools, abrasives and process expertise designed to work together with a range of robots,” though does acknowledge that some defects will need to be repaired by an operator.

While the quality of such systems may be argued by industry professionals, there are even knock-off robotic car painters sold through online marketplaces like Alibaba— though under no circumstances does Collision Repair suggest you take advantage of this untested tech.

While we may not be able to offer you the top-notch tech discussed on this page the Collision Repair Buyer’s Guide has pages of reliable paint hardware for you to peruse; from paint booths and spray guns to UV lamps and mixing cups. Maybe next year we’ll have robots.

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"Cars in a Professional Collision Repair Workshop with Technicians Expertly Restoring Vehicles to Pre-Collision Glory"

Unraveling the Essentials: A Comprehensive Guide to Efficient Collision Repair Solutions

In the aftermath of a traffic accident, navigating the maze of collision repair can be a daunting ordeal. Yet, the key to swiftly restoring the harmony between life and the road lies in understanding the essentials of efficient collision repair solutions. This comprehensive guide is designed to unravel these essentials, ensuring that your vehicle receives the care it needs to return to its pre-collision glory.

**1. Initial Assessment and Estimation**

The first step in the collision repair process involves a thorough assessment and estimation. Professionals will examine your vehicle to determine the extent of the damage. Utilizing latest technologies, such as 3D scanning and computerized estimating systems, repair shops can provide accurate and detailed estimates, ensuring transparency and fairness in the repair process. Prioritizing shops that offer free, no-obligation estimates can also be a beneficial practice.

**2. Choosing OEM (Original Equipment Manufacturer) Parts vs. Aftermarket Parts**

A crucial decision in the repair process is the choice between OEM parts and aftermarket parts. OEM parts are produced by the vehicle’s manufacturer and guarantee a perfect fit and optimal performance, maintaining your vehicle’s value and integrity. Meanwhile, aftermarket parts, often less expensive, might not always match the exact specifications of your vehicle, potentially affecting performance and safety. For high-quality repairs, OEM parts are generally recommended, though in some cases, aftermarket parts can serve as a budget-friendly alternative without compromising on safety.

**3. Technological Expertise and Certification**

The complexity of modern vehicles, with their advanced safety systems and computerized components, requires a high level of technological expertise. Choosing a repair shop with certified technicians, who are trained in the latest repair techniques and technologies, is essential. Certifications from organizations like I-CAR (Inter-Industry Conference on Auto Collision Repair) signal a technician’s skills and knowledge in collision repair, offering reassurance that your vehicle is in capable hands.

**4. Paint Matching and Finishing Techniques**

The final appearance of your vehicle, upon completion of repairs, is predominantly determined by the quality of paint matching and finishing techniques. Advanced color matching technology ensures a seamless blend between the repaired areas and the original paintwork, preserving the aesthetic appeal of your vehicle. A high-quality repair shop will use environmentally friendly, water-based paints, and computerized paint mixing systems to achieve an impeccable finish.

**5. Understanding the Warranty**

Before committing to a repair shop, understanding the warranty offered on the repair work is critical. A reputable shop will stand behind its work with a comprehensive warranty that covers both parts and labor. Ensure you are clear about the warranty’s duration and what it entails. A solid warranty is a testament to the confidence a repair shop has in its workmanship and the quality of the parts used.

**6. Communication and Customer Service**

Excellent communication and customer service are the hallmarks of a reputable collision repair shop. The repair process should be transparent, with regular updates on the progress of your vehicle’s repairs. Professional shops will handle the coordination with insurance companies, alleviating one more concern from your list. Selecting a repair facility that values customer service ensures a more manageable and stress-free repair experience.

In conclusion, efficient collision repair solutions hinge on making informed decisions at each step of the process. From the initial assessment to the final touches, understanding the essentials delineated in this guide empowers you as a vehicle owner, ensuring that your collision repair journey culminates in a seamless and satisfactory outcome. Remember, quality repairs are an investment in your vehicle’s future, safeguarding its performance, safety, and resale value.

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